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Wayde
Kirvidas roots in the fire truck building business go
back four generations to the days when horse-drawn wagons
were still being used to fight fires in Lindstrom, MN.
Waydes
great-grandfather, Elmer Abrahamson, had a blacksmith shop,
was the towns mayor and was on the local fire department.
When his town needed a fire truck, Abrahamson built them one.
Others saw what he had created and the business took off from
there.
Abrahamson's
daughter was dating Mitchell Kirvida, who was from a Russian
farming family. When they married, Kirvida joined the thriving
business, known as Minnesota Fire Equipment. Later, Mitchs
son, Jim, joined his grandfather and father learning their
traditional values.
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The values
Jim learned early on with his grandfather and father became
the bedrock of their own father and son company, Custom Fire
Apparatus, Inc. (CustomFIRE). Now his son, Wayde, represents
the fourth generation of fire truck builders in the business.
CustomFIRE
was incorporated in the late 1970s. Jim started building
pickup mounted grass rig units in a 40' by 40' airplane hangar
in Osceola, WI. The company quickly outgrew the airplane hangar.
"I think with the roots of the company, we can identify
with the small volunteer fire departments. Dad tells the story
of how they would tape off half of a truck and paint it, then
paint the other half because the hangar was so small,"
Wayde Kirvida said.
In 1982,
the City of Osceola approached Jim Kirvida about purchasing
a vacant aircraft factory across the taxiway from the airplane
hangar he was using.
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"The building
was much larger than he needed. It was so big, that when he moved
the shop in, there was still plenty of room for Jim and his friends
to race cars around inside," Wayde said.
Today, the company
occupies 45,000 sq. ft. and employs 35 people who custom build 30
to 36 trucks a year.
Wayde said his
father developed the Full Response® cab that really gained popularity
in the late 1980s.
"The natural
progression was to have a cab where firefighters were enclosed in
a safe environment," Wayde said. "He gained a reputation
for being innovative and for addressing needs in a more efficient
manner. The word "custom" wasn't used much when he started
the company. Today, a lot of builders say they build custom vehicles.
But we build what departments want," Wayde said.
Wayde said gaining
the Waterous pump line was a huge bonus for the company in the beginning.
"CustomFIRE
was the new kid on the block. When Waterous awarded us the pump
line, it allowed us to serve key customers in St. Paul, the twin
city suburbs, and Wisconsin," Wayde said.
The company
consistently grew into offering more elaborate and complex products-
pioneering the use of electronic valves and stainless steel for
apparatus bodies and crew cabs.
Wayde got into
the business at age 14, working summers and Christmas break, cleaning
up and sweeping floors. As he got older, he started making deliveries
and attending shows. He worked with the various departments in the
company.
While obtaining
an engineering degree from Marquette, Wayde did an internship with
Waterous Company in St. Paul, working with the pump design engineer.
"It was a very positive experience. Plus I was able to work
with people I'd seen at trade shows since I was five-years-old,"
Wayde said.
After college,
Wayde worked as a design engineer for six months before coming to
work at CustomFIRE. He did design
work for three years before going into marketing and sales in July
of 2001.
"We're
interested in growing recognition of the company. We're taking a
grass roots approach. Quality in the product line comes first,"
Wayde said.
"We build
unique, heavy rescue vehicles that might go to a haz-mat site, a
vehicle accident, or a train wreck. We do command vehicles. We recently
gained the Tele-Squrt product line. We still do a lot of re-builds,
a lot of mini-pumpers and elaborate pumpers," Wayde said.
He said the
trend among fire departments is combining multiple functions into
one unit.
"With
more limited manpower, departments are looking to combine several
functions, like pumpers and tankers or pumpers and rescues,"
Wayde said.
More and more
people commute outside of their community to work, and most towns
are too small to finance a full-time department. "The younger
generation, mine included, doesn't understand the value of the fire
department. Until you need their help, you don't think about it.
I was getting my hair cut and the lady said she never thought about
where fire trucks come from," Wayde said.
Kirvida said
the competition is extremely tough with at least 75 fire truck builders
across the country.
"There's
roughly 5,000 trucks sold each year, and three or four companies
build about half of those. So the competition for the rest of the
trucks is high. I envy the larger builders for the glamour. But
I don't like what happens to the quality as they get larger,"
Wayde said.
Kirvida said
every town is different in the layout of the city, the personnel
on the department and more.
"We've
even designed trucks based on how tall firefighters are. That's
what "custom" building is all about. When you get so big
that all your customers become a bar code, then you lose identity
with your customers," Wayde said.
Wayde said CustomFIRE
prides itself in how it computer designs each part, using a computerized
laser to cut it and send it to fabrication for precision fit. Another
unique aspect of the company is they bolt all of the bodies together.
"Some
companies weld their bodies, similar to how a dumpster is built,"
Wayde said. Bolting a body is universally considered to be a superior
method of assembly since bolted construction provides for mixing
construction materials and selecting each metal candidate according
to its best function. Bolted construction also ensures ease of future
revisions and reparability.
CustomFIREs
process is gaining international recognition. The former fire chief
of Johannesburg, South Africa, was in the area visiting a supplier
when he stopped in to see how a local fire truck manufacturing company
operated.
"He liked
the way we did things. He asked CustomFIRE
to develop fire truck bodies that could be shipped and put together
in South Africa. By individually packing the parts, CustomFIRE
was able to send nine body kits to South Africa in two 40' containers
with room to spare. If the bodies were assembled in the U.S. and
shipped, it would take four or five containers.
Smaller trucks
are being designed to carry more equipment. "With fewer firefighters
able to respond to calls, there needs to be more functions combined
on one unit. We're designing trucks with a lot of capacity in a
small package," Wayde said.
"There
are so many builders in the marketplace. We're not the cheapest
fire truck. There are a lot of lower cost builders. But I remind
the customer, you really do get what you pay for. When there's an
emergency, you want the best equipment and you want it Built for
Life." Kirvida said.
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